Formosa Plastics TAIRILOY® AC2300 PC/ABS

Product Overview

• Manufacturer: Taiwan Chemicals & Fibre Corp. / Formosa Plastics Group (FCFC)

• Product Series: TAIRILOY® PC/ABS Alloy Series

• Material Classification: Injection Molding General-Purpose Electroplating Grade PC/ABS Alloy

• Physical Appearance: Natural/Black Cylindrical Granules, Opaque Thermoplastic Alloy Resin

TAIRILOY® AC2300 is a general-purpose electroplating grade PC/ABS alloy launched by Taiwan Chemicals & Fibre Corp. (FCFC), widely utilized in industry for structural parts requiring metallic electroplating finishing. By combining the heat resistance and rigidity of PC with the high processing flowability and superior plating adhesion of ABS, this material provides stable batch-to-batch performance and high surface gloss after molding. Tailored for injection molding processes, it is extensively applied in automotive components, 3C consumer electronics housings, and home appliance exterior parts, making it a cost-effective mainstream grade for electroplating PC/ABS applications.

Technical Data Sheet (TDS)

Physical Properties

Mechanical Properties

Thermal Properties

Notice: The technical data sheet (TDS) of Formosa Plastics TAIRILOY® AC2300 PC/ABS material from Formosa Plastics corporation, if there are differences, please refer to the official website of Formosa Plastics.

Features & Benefits

• Superior Electroplating Compatibility: The base formulation is optimized for chemical plating and vacuum deposition, ensuring stable coating adhesion without peeling or blistering. It achieves high-quality metallic surface aesthetics, making it ideal for exterior components requiring post-plating treatments.

• Balanced Mechanical Rigidity and Toughness: With a flexural modulus of 2350 MPa and excellent impact resistance, it balances structural load-bearing capacity with external impact endurance. Molded parts resist cracking, fully meeting the performance needs of housing and enclosure components.

• High Melt Flowability: Offering a melt mass-flow rate of 9.0 g/10min (240℃/5kg), it is suitable for injection molding complex structures and multi-cavity molds. Flowability increases further at elevated processing temperatures (260℃), providing a broad processing window for stable mass production.

• Low Molding Shrinkage & Dimensional Stability: Features a mold shrinkage of 0.4–0.6% in the flow direction, ensuring minimal dimensional variation in molded parts. This reduces warpage risks after electroplating and maintains tight assembly tolerances for cosmetic components.

• Moderate Thermal Resistance: With a heat deflection temperature of 96℃ and a Vicat softening point of 117℃, it withstands standard operating temperatures in home appliances and automotive interiors, satisfying heat resistance demands under routine service conditions.

Applications

1. Automotive Industry: Wheel covers, door handles, side mirror housings, and interior electroplated trim components. Capitalizes on excellent plating adhesion to deliver a metallic appearance while withstanding cabin temperature fluctuations.

2. 3C Consumer Electronics: External storage device housings, decorative electronic enclosures, and electroplated control panels, balancing aesthetic appeal with structural enclosure strength.

3. Home Appliances: Appliance electroplated trims, small home appliance housings, and control panel accessories, ideal for exterior parts requiring plating or spray-coating post-processing.

4. General Industrial Parts: Instrument housings and decorative structural components requiring electroplating, well-suited for high-volume injection molding.

Frequently Asked Questions (FAQs)

Q1: Is drying required before processing TAIRILOY® AC2300 PC/ABS? What are the recommended drying parameters?

A: PC/ABS alloy is hygroscopic and MUST be pre-dried prior to processing. Excessive moisture content causes splay marks and bubbles, while negatively impacting subsequent electroplating yields. Pre-drying in a desiccant dryer at 80–85℃ for 2–4 hours is recommended. Maintain a sealed and insulated hopper after drying to prevent re-absorption of moisture.

Q2: What are the key differences between AC2300 and standard PC/ABS, and when should AC2300 be prioritized?

A: AC2300 is a dedicated electroplating grade PC/ABS with a formulation specifically optimized for chemical plating processes, yielding superior plating adhesion compared to standard PC/ABS. Prioritize AC2300 when parts require subsequent chemical plating or vacuum metallization. For components requiring only spray coating without electroplating, standard general-purpose PC/ABS grades can be selected.

Q3: What are the flammability ratings and environmental compliance standards for TAIRILOY® AC2300?

A: The UL94 flammability rating for this grade is 1.5mm HB (slow burning), making it unsuited for electrical components requiring high flame retardancy. The material complies with RoHS and REACH-SVHC environmental regulations, and original manufacturer TDS and RoHS test reports can be provided for export to overseas markets such as the European Union.

Q4: What molding processes are suitable for AC2300? Is it suitable for extrusion?

A: AC2300 is designed as an injection molding grade PC/ABS alloy, primarily intended for injection processing; it is not recommended for extruded sheets or profiles. For complex thin-walled electroplated parts, barrel temperatures can be moderately increased to improve melt flowability, while controlling mold temperature to minimize residual stress and prevent deformation after electroplating.